Dallan Machines for Facade Panel Production: Efficiency and Innovation
Dallan, renowned worldwide for its expertise in thin and pre-painted materials, has achieved great success with its facade panel production lines.
These lines have become an excellent solution for Dallan customers, who appreciate the innovative features and high performance offered by the machines.
Facade machines (also referred to as *facades* or *external cladding*) can be equipped with simple roll formers or duplex roll formers, especially if variable width panels are required.
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Advantages of Producing Facade Panels with Dallan Machines
One of the major advantages of producing facade profiles using coil-fed roll forming is the unlimited length of the panels.
Since facade panels must cover large areas, such as the external surfaces of buildings, Dallan enables the production of custom-length profiles—sometimes even exceeding 8 to 10 meters when necessary.
This greatly optimizes the production process by avoiding the need for complex on-site adjustments or joints.
Thanks to Dallan’s advanced technology and integration of lean manufacturing principles, the production lines offer several key advantages:
- Continuous inline production: ensuring high-speed workflow without interruptions.
- High production speed: maximizing efficiency to cover large surfaces quickly.
- Fast production changeover: the Combi system allows quick roll change, and width adjustments are made easy with the Dallan Duplex system.
- Custom designs: Dallan’s technology allows the creation of special-shaped profiles, including corrugated designs and small ribs that provide both structural strength and aesthetic value.
Now, let’s explore some of Dallan’s most famous solutions for facade panel production.
Dallan Duplex Line for Facades
The Dallan Duplex line is one of the most advanced solutions for facade panel production.
This line includes:
- Straightener
- Duplex roll former with two heads, ideal for quickly adjusting panel width thanks to motorized controls.
- Cutting and 90° bending system for precise trimming and folding of the panel’s head and tail.
The specific design of both panel edges allows secure and stable interlocking, ensuring wind resistance even in strong weather conditions.
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Another Duplex facade line can be seen in this video:
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Corrugated Facade Panel Production Line
Dallan has developed this line specifically for corrugated facade panels, which offer several benefits:
- The corrugated shape gives the panel structural strength, allowing for reduced material thickness without compromising durability.
- The special interlocking edges create a continuous and visually appealing surface, enhancing the overall appearance of the building.
Corrugated panels are highly sought after for their modern design and structural integrity.
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Simple Facade Panel Production Line
The simple line for facade panel production is designed for high-volume output.
This line includes:
- Decoiler
- Straightener
- Roll forming machine
- Cutting and folding system for head and tail trimming
While this is the most straightforward solution, it still provides fast production and high efficiency, making it ideal for large-scale projects.
➡️ Watch the video:
Key Features of Dallan Facade Panel Machines
- Custom-Length Production: Dallan’s coil-fed roll forming technology allows the production of profiles in any length, optimizing the coverage of large external surfaces.
- Quick Production Changeover: With the **Combi system** and **Dallan Duplex technology**, adjusting the panel width and switching between profiles is quick and seamless.
- Innovative Design: The ability to produce corrugated profiles and designs with ribs enhances both the aesthetics and structural strength of the facade panels.
- Efficiency and Speed: Dallan lines ensure continuous inline production, offering maximum efficiency and fast output rates.
- Custom Solutions for Every Need: Dallan offers both simple and complex machines, depending on the required productivity and flexibility. The Dallan engineering team can customize lines to meet specific client needs.
In conclusion, Dallan’s facade machines provide the perfect solution for anyone looking for flexibility, speed, and innovative design in the production of external cladding panels.
Contact our team of experts to learn more about how Dallan can tailor its lines to meet your production requirements!
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