Introducing the Most Advanced Roller Shutter Production Line in the World

October 2024 News, Rollforming
Dallan's Advanced Roller Shutter Line

At Dallan, we are proud to present our latest video showcasing the most advanced roller shutter production line in the world.

This state-of-the-art system revolutionizes roller shutter manufacturing by combining two innovative technologies: Coil to Window and Coil to Pack.

These technologies offer unparalleled efficiency, material savings, and production flexibility, making it the ideal solution for companies looking to maximize their productivity and profitability.

Key Benefits of Dallan’s Advanced Roller Shutter Line

1. Coil to Window Technology: Maximize Material Efficiency

With Dallan’s Coil to Window system, roller shutter curtains are produced directly from coil, eliminating the need for pre-cut bars.

This technology allows manufacturers to produce up to 600 square meters of finished curtains per day in an 8-hour shift, using just one operator. The material savings are significant—up to 15% compared to traditional bar processing.

This method not only reduces waste but also generates impressive cost savings. Case studies from our clients have shown annual savings of €350,000 to €450,000 by switching from bar purchases to the Coil to Window system.

These figures are based on real-world data and reflect the potential for any manufacturer to drastically cut material costs while maintaining high productivity levels.

If you are interested in seeing the detailed calculations for these savings, contact us today, and we would be happy to share them.

 2. Coil to Pack System: High-Speed Production and Packaging

In addition to the Coil to Window system, our roller shutter line also features the Coil to Pack technology.

This advanced feature enables the production and packaging of 6-meter bars, which are wrapped in heat-shrink film for protection and then palletized by a robotic arm.

The system is capable of running at speeds of up to 60 meters per minute, ensuring rapid and efficient production of high-quality profiles.

With this dual technology approach, Dallan’s roller shutter line offers unmatched versatility, making it suitable for both finished roller shutter curtains and bar packages.

The integrated packaging and palletizing system ensures that products are ready for shipping immediately, reducing handling time and labor costs.

Why Choose Dallan’s Dual Technology Roller Shutter Line?

This unique combination of Coil to Window and Coil to Pack in a single production line makes it the most advanced solution available in the market today.

By choosing Dallan’s roller shutter line, you are investing in a system that:

  • Maximizes material savings with up to 15% less waste compared to traditional bar processing.
  • Increases production efficiency, with the ability to produce up to 600 square meters of finished roller shutter curtains per day.
  • Offers packaging solutions with Coil to Pack technology, producing and palletizing 6-meter bars at a speed of 60 meters per minute.
  • Boosts your cash flow with significant cost reductions and higher productivity, driving profitability for your business.

 Watch the Full Video and Learn More

To see this groundbreaking technology in action, contact us for the full video showcasing the entire production process.

Discover how Dallan’s advanced roller shutter line can transform your manufacturing operations, save you money, and generate increased cash flow.

Don’t miss out on the opportunity to bring your production to the next level with Dallan’s most advanced roller shutter system!

 

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